stainless steel worm reducers

EP 700 Series STAINLESS Worm Gear Rate Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Speed Reducer has been a foundation in food and beverage applications for many years. As a innovator in worm equipment technology, Ever-Power Gear continues to improve product efficiency by developing innovative styles to meet more stringent needs and anticipated tightening of federal rules in the meals and beverage industry.
Blending trusted 700 Series worm gearing with a forward thinking new exterior design, the stainless steel 700 series has been optimized to withstand the harshest washdown conditions. The units feature trusted 700 Series worm gearing, a 316 stainless rounded casing with smooth uninterrupted surfaces designed to prevent particle accumulation and pooling fluids, dual lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted one, but investing in a more corrosion resistant gearbox saves money and makes the most feeling in the long run. Unmatched product functionality in highly caustic washdown applications coupled with first class customer support makes Ever-Power Gear your 1st choice for rate reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates virtually all toned surfaces and prevents international matter accumulation or standing fluid
Elimination of most exposed hardware promotes smooth surfaces to optimize wash down effectiveness
Lubed forever with H1 rated meals quality lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-ring to reduce ingress of particles or fluids
Polished matte finish maintains clean appearance throughout operation
Optional ruthless washdown seal available
Available in hollow and solid result shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are created with 304 stainless steel. All reducer areas are polished and curved to avoid organism growth on areas. SSHdR series Hollow Result Bore reducers are available in speed ratios ranging from 5:1 to 60:1 with imperial center distances which range from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-loaded with EP meals grade lubricant.
“EP” series Flange Input – Hollow Bore Output series stainless steel correct angle worm gear reducers are stocked as completed goods with hollow result bore sizes which range from 1” to 2-3/16” with available center distances ranging from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style styles and each unit comes pre-filled with EP meals grade lubricant. STAINLESS bushing kits can be purchased separately to allow for a greater number of mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished surfaces and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat therapy
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic material covers supplied to fill up unused mounting slots
0-ring provided on input flange to prevent moisture intrusion
Pre-packed with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
STAINLESS (SS Series)
Grove Gear Stainless Steel gear reducers offer excellent corrosion safety. They are rust proof and in a position to withstand the harshest circumstances. The stainless housing, cover and exterior hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
Six sizes available with rankings to 17 HP.
Available in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with premium Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide extended existence through increased resistance to temperature, abrasion and chemicals.
O-ring on encounter of input flange offers a positive seal against moisture intrusion.
303 stainless steel output shaft.
Worms are cut, heat-treated, surface and polished to supply efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure you get the highest quality product.
Ultimate application flexibility with all-angle mounting provisions, the widest selection of item bases and flanges and the biggest selection of stock reducer styles.
Mounting dimensions are interchangeable with most industry standard reducers.
EP Stainless Steel
Right Angle / Large Washdown Duty Stainless Steel Speed Reducer
This STAINLESS reducer is built for DURABLE Washdown applications and is resistant to many forms of wear. This is what you need to use for severe environmental conditions.
STAINLESS WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming more and more difficult to really get your machine to meet up the HACCP and EHEDG rules, while your visitors vulue this a lot more. The stainless worm gearbox drive program Ever-Power allows you to stay cost effective but satisfy tcustomer demants.
The Ever-Power stainless worm gearbox types are created to meet the guidelines. Because of this, they are resistant to a thorough cleaning regime, is constructed of hygienic components and are also dead spots, and horizontal surfaces whenever you can, avoided. Of training course, the material of these products is stainless.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, food quality seals and hygienic style.
Materials worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), material hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free casing, flange, and shafts are ideal for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to high temperature and pressure – No dependence on a surface breather
◦ Heat-treated metal worm shaft w/ ground thread
◦ Light weight aluminum bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ Top quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food grade lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Engine Inputs
◦ Twelve months limited warranty
Ever-Power Stainless Steel S Series right-position worm reducer is perfect for harsh washdown circumstances in food digesting or other applications with high temperature/high pressure sprays. The S Series comes standard supplied with synthetic oil for lifetime lubrication and is made up of a stainless housing that is made for protection in washdown applications, also created for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox range of top quality. The series originated specifically for the food industry and various other industries where there are continuously stringent requirements for the resistance of the material and the easy-to-clean design.
The gearboxes are constructed with a smooth stainless gear casing, they are lifestyle lubricated and may of course be given oil approved for the meals industry. Oil seals are standard made of nitrile rubber.
To reduce the risk of bacterial growth, the look is characterised simply by smooth machined areas stainless steel worm reducers without unnecessary flanges, recesses and mounting holes. It is also possible to order the gearboxes with torque arm, side flange, free worm and plug-in shaft. Other adjustments are performed on request including such as stainless spindle gears.
In instances where you will want complete hygienic gear motor, we may offer the EP-gearboxes fitted with stainless AC or servo electric motor.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This means that the products can be cleaned with drinking water under pressure from all directions. To attain a standard protection of IP66 by assembly of gearboxes and engine, you must make use of a gasket of nitrile rubber for the joint. This means that the gear motors are perfect for free mounting without a traditional stainless basic safety cover in areas where hygiene requirements are highest. Hidden sources of pollution can therefore be avoided.
The gearboxes are as standard given a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Item Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts offered and can be requested during product selection. To order, please get in touch with Bison at 1.800.ATBISON (282.4766) and have to speak to an Automation Professional. Online selection and buying coming soon!
Stainless Steel Solutions
Effective, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless precision motion gearboxes are created for sterile manufacturing environments. The product’s smooth surface and curved contour permits easy cleaning and bacteria-free surfaces, perfect for food processing and pharmaceutical applications. The merchandise is designed and rated to IP69k providing maximum safety against contaminant ingress and also leak free operation.
Catalogued types of Ever-Power Gear’s popular stainless 700 Series speed reducers are actually available with standard 2-day delivery. Procedure improvements have yielded the industry’s best standard lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless steel reducers, are made for maximum corrosion level of resistance and superior overall performance in high-pressure food digesting and packaging washdown applications.
A convenient after hours/holiday hotline is also available for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 versions are NSF Accredited and also have many maintenance-friendly features including electropolished exterior finish, sealed electric motor flange, and covered hardware. To prevent miniscule niches that may host microbial contamination, the nameplate offers been laser marked to provide a smooth uninterrupted surface area. A large internal oil reservoir, filled up with H1 food-quality lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for an array of operating temperature ranges and extended service life.