stainless steel worm reducers

stainless steel worm reducers
EP 700 Series Stainless Steel Worm Gear Speed Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Velocity Reducer is a foundation in food and beverage applications for many years. As a leader in worm gear technology, Ever-Power Equipment continues to boost product efficiency by developing innovative designs to meet up more stringent demands and anticipated tightening of federal rules in the meals and beverage industry.
Blending trusted 700 Series worm gearing with a forward thinking new exterior style, the stainless 700 series has been optimized to withstand the harshest washdown circumstances. The units feature trusted 700 Series worm gearing, a 316 stainless rounded casing with smooth uninterrupted areas made to prevent particle accumulation and pooling fluids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs greater than a painted a single, but investing in a more corrosion resistant gearbox saves cash and makes the most sense over time. Unmatched product efficiency in highly caustic washdown applications combined with first class customer service makes Ever-Power Gear your 1st choice for quickness reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates practically all toned surfaces and prevents foreign matter accumulation or position fluid
Elimination of most exposed hardware promotes clean surfaces to optimize wash down effectiveness
Lubed for life with H1 rated food grade lubricant Klubersynth UH1 6-460
Flange design incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-band to reduce ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional ruthless washdown seal available
Obtainable in hollow and solid output shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are made with 304 stainless steel. All reducer areas are polished and curved to avoid organism growth on surfaces. SSHdR series Hollow Output Bore reducers are available in speed ratios ranging from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless steel gearboxes come pre-packed with EP meals grade lubricant.
“EP” series Flange Input – Hollow Bore Output series stainless steel right angle worm gear reducers are stocked as completed goods with hollow output bore sizes which range from 1” to 2-3/16” with offered center distances ranging from 1.75 to 3.25 inches. All motor insight flanges are NEMA C-face quill style designs and each unit comes pre-filled with EP food grade lubricant. STAINLESS bushing kits are sold separately to allow for a greater number of head shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances ranging from 1.75 to 3.25 inches
304 stainless housing, covers and flanges
Smooth, polished surfaces and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat therapy
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic-type covers supplied to fill unused mounting slots
0-ring provided on input flange to avoid moisture intrusion
Pre-loaded with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
STAINLESS (SS Series)
Grove Gear Stainless Steel gear reducers offer superior corrosion safety. They are rust evidence and able to withstand the harshest circumstances. The stainless housing, cover and exterior hardware offer an exceedingly long life.
Center distances from 1.33” through 3.250”.
Six sizes available with rankings to 17 HP.
Obtainable in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with premium Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP double lip seals provide extended lifestyle through increased resistance to high temperature, abrasion and chemicals.
O-ring on face of input flange provides a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, floor and polished to provide efficient, quiet operation.
All units are 100% operate and leak tested at the factory to insure that you receive the highest quality product.
Ultimate application versatility with all-angle mounting provisions, the widest selection of item bases and flanges and the largest selection of stock reducer styles.
Mounting measurements are interchangeable with the majority of industry standard reducers.
EP Stainless Steel
Right Angle / Heavy Washdown Duty STAINLESS Speed Reducer
This Stainless Steel reducer is built for DURABLE Washdown applications and is resistant to numerous forms of wear. This is exactly what you need to use for serious environmental conditions.
STAINLESS WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming increasingly difficult to really get your machine to meet the HACCP and EHEDG rules, while your customers vulue this a growing number of. The stainless worm gearbox drive system Ever-Power allows you to stay affordable but satisfy tcustomer demants.
The Ever-Power stainless worm gearbox types are created to meet the guidelines. As a result, they are resistant to a thorough cleaning regime, is made from hygienic components and so are also dead areas, and horizontal surfaces as much as possible, avoided. Of program, the material of these products is stainless.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of we=7,5 up to i=100.
Food grade oil, meals grade seals and hygienic design.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Created for heavy-duty washdown
◦ Rust free casing, flange, and shafts are ideal for food industry
◦ Ideal for tough environments and corrosive applications
◦ Internal bladder adjusts to warmth and pressure – No dependence on a surface breather
◦ Heat-treated metal worm shaft w/ floor thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ Top quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Electric motor Inputs
◦ One year limited warranty
Ever-Power Stainless Steel S Series right-angle worm reducer is ideal for harsh washdown conditions in food digesting or other applications with high temperature/high pressure sprays. The S Series comes regular supplied with synthetic oil for life time lubrication and is made up of a stainless housing that is created for safety in washdown applications, also created for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox range of high quality. The series originated specifically for the food industry and various other industries where there are constantly stringent requirements for the level of resistance of the materials and the easy-to-clean style.
The gearboxes are made from a smooth stainless gear housing, they are lifestyle lubricated and will of course be supplied with oil approved for the meals industry. Oil seals are standard made of nitrile rubber.
To reduce the risk of bacterial growth, the look is characterised simply by smooth machined surfaces without unnecessary flanges, recesses and mounting holes. It is also possible to purchase the gearboxes with torque arm, side flange, free worm and plug-in shaft. Other changes are performed on request including such as for example stainless spindle gears.
In cases where you want a complete hygienic gear engine, we can provide the EP-gearboxes fitted with stainless AC or servo electric motor.
Resistant to cleaning with drinking water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This means that the products could be cleaned with drinking water under great pressure from all directions. To attain an overall protection of IP66 by assembly of gearboxes and electric motor, you must use a gasket of nitrile rubber for the joint. This implies that the apparatus motors are well suited for free mounting with out a traditional stainless safety cover in areas where hygiene requirements are highest. Hidden resources of pollution can thereby be avoided.
The gearboxes are as standard supplied with a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Item selection brochures available below:
Full Integral Horsepower Item Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts available and will be requested during product selection. To purchase, please get in touch with Bison at 1.800.ATBISON (282.4766) and ask to talk with an Automation Professional. Online selection and purchasing coming soon!
Stainless Steel Solutions
Effective, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless precision movement gearboxes are created for sterile manufacturing conditions. The product’s smooth surface and curved contour permits easy cleaning and bacteria-free surfaces, ideal for meals processing and pharmaceutical applications. The product is designed and ranked to IP69k offering maximum safety against contaminant ingress along with leak free operation.
Catalogued models of Ever-Power Gear’s well-known stainless 700 Series speed reducers are now available with standard 2-day delivery. Process improvements possess yielded the industry’s best standard business lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless reducers, are made for maximum corrosion resistance and superior efficiency in high-pressure food digesting and packaging washdown applications.
A convenient after hours/holiday hotline is also available for emergency orders. Catalogued SS700 Series models are stocked at local and regional distribution centers to ensure fast delivery.
All SS700 models are NSF Qualified and also have many maintenance-friendly features including electropolished exterior complete, sealed electric motor flange, and covered hardware. To avoid miniscule niches that may web host microbial contamination, the nameplate has been laser marked to provide a smooth uninterrupted surface. A large internal oil reservoir, filled up with H1 food-quality lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for a wide variety of operating temperatures and extended service life.

Stainless steel worm reducers details as well as misconceptions.