spiral bevel gearbox

Ever-Power – The high performance bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox has been designed with a particular torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid design ensures highest efficiency whilst being space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disk (with or without shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
All of these options are created feasible by a modular style concept that starts with a cubic housing.
The EP-Series can be an extremely versatile product line, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for electric power transmitting, high torque, or powerful applications. These gearboxes characteristic durable cast iron housings, hardened bevel gears that happen to be lapped in pairs, and robust bearings all adding to a trustworthy and optimized performance.
Features
Readily available in a wide variety of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your model design.
Below is an array of EP-Series gearboxes. You can find the full products, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Vitality spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly structure and adaptability. The effective and reliable best performer is available in different variations. Like all Ever-Vitality spiral bevel gearboxes, they are produced using the modern production approach to ground circular arc teeth according to Ever-Electricity. For clients, this means higher toothing quality and accuracy as well as even faster delivery times.
Angular gearbox with sound shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input swiftness: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes will be characterised by top quality and robust overall performance by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are produced in four different variations. The get and the wheel are mainly made with Ever-Power spiral gearing offering a noiseless, steady and efficient procedure.
Type EP is the standard version where the bedding contains strong single-row deep groove ball bearings on polished bearing seats.
Type “Electronic” and “P” are gearboxes intended for transmission of high torques in low revolutions. The bearings are strong conical roller bearings on polished bearing seats.
Type “L” is a special gearbox produced according to consumer requirements.
Our spiral bevel gearboxes could be supplied with up to 4 shafts, hollow shaft and with an result torque as high as 1,000 Nm and can be fitted with a electric motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes happen to be life-time lubricated and may be provided in a hygienic edition with a lubricant approved for the food industry, with stainless shafts and with a rustproof yellow chromated gear housing. When there is a want for special shafts or flanges, we’ve great encounter in adapting gearboxes – even in smaller amounts – or in designing special gearboxes for instance with equipment housings in stainless steel or as accuracy gearboxes with reduced backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears coming from the distinctions in helix angles, they can be generally classified into directly bevel gears, which do not have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, due to the fact that manufacture services for straight bevel gears have become rare and the fact that directly bevel gears teeth cannot be polished, producing spiral bevel gears which can be polished superior with regards to noise decrease, spiral bevel gears will probably become more common later on.
Bevel gears can be generally classified by their manufacturing methods, namely the Gleason method and Klingelnberg method, which each possess differing teeth shapes, and presently most gears use the Gleason technique. Incidentally, all gears manufactured by Ever-Power utilize the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make all of us extremely flexible and responsive. We interact in partnership with you, providing guidance and assistance for your unique application, guiding you through concept, design and produce according to your own requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a selection of inner gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as ATEX or for use in the meals industry
Various corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have confirmed their versatility and value time when you are extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and are space saving.
The large precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to top quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears happen to be carefully spaced to permit lubricants to be propagate evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted with a unique, adjustable locknut design.
Spiral bevel gears are actually designed for applications that want high speed and substantial torque power. They can help cut consumer costs by giving long-lasting performance with minimal need for maintenance or replacements. With spiral bevel gears, there is no need for offsets and a considerably reduced risk of overheating. Curved teeth and deeper traction between those tooth ensures higher asset availability to improve flexible performance and lengthen equipment life.
Spiral bevel gears are actually bevel gears with helical teeth positioned in a 90-level angle. The teeth were created with hook curve to provide better versatility and traction. Although they could be considered a hypoid gear, they haven’t any offsets, which indicates they’ll not slip during operation. This ensures smooth, reliable transmission ideal for high-speed, high-torque applications.