The high-end economy lines GSN & GFE combine powerful with economic efficiency: both lines are also equipped with helical ground gears, ensuring a minimum noise level and smooth running. The entire needle bearing offers been especially made to reach high torques that beat the competition for devices of the same size. All planetary carriers are manufactured as a cage made from solid material. This increases silent operating characteristics while at the same time improving positioning accuracy and reducing backlash. An additional shaft sealing ring ensures maximum dirt and splash water safety in accordance with protection class IP65 in every lines.
One way to reduce backlash is by using precision gears. The focus on manufacturing in precision gears is definitely tighter tolerances, so all over the gear is a tighter, more precise match. And the tighter fit means much less play in the gear teeth, which is the trigger of backlash in the first place. Of course, precision gears are more costly, if the application demands high accuracy, after that precision gearing could be the way to go.
From a equipment design perspective, a simple way to reduce backlash is to ensure the teeth mesh tightly together. This is typically carried out by shortening the guts distance between gears. For pre-loading, this could be done utilizing a spring mechanism to hold the gears firmly in place. This also eliminates the play between your gear teeth and therefore eliminates backlash.
Of course, the kind of gears used can also have a huge impact on the quantity of backlash. So for example, some gear types such as stress wave gears, or harmonic equipment drives, possess zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Due to the lower torque values, the input stage is definitely dimensionally smaller than the output stage. Its short design makes the GSD range the perfect high-end gearbox for space limited applications. The low regular backlash of the GSD line makes it the perfect fit for highly dynamic applications where highest positioning and quickness accuracy is necessary. The flange result produces highest torsional rigidity. For the lodging of especially high axial loads, taper roller bearings are elective in sizes with 90 mm diameter or higher. The GSB line means high performance in mixture with low backlash and high precision. Its robust, one-piece housing permits a high gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL series offer the same advantages as the GSB line; the right angle form makes the GSBL collection an ideal match for all dynamic applications where space is bound.
Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies tend to increase backlash.
AC motors and gear motors include single-stage motors used in combination with a servo planetary gearbox single-phase AC power supply and three-phase motors used in combination with a three-stage AC power supply. A single-phase motor can be operated by simply linking it to a single-phase power supply via the supplied capacitor. A three-phase motor does not require a capacitor. All you have to is to connect the motor directly to a three-stage AC power supply.
The new planetary gearbox series includes the high-end gearbox lines GSD (flange equipment), GSB (inline) and GSBL (angle gear) and also the high-end economy GSN and GFE lines. Particularly ideal applications for the new range are those that place the best demands on positioning precision, operating noises, running smoothness, bending rigidity and transmitted torque. The planetary gears are designed to meet the highest creation requirements – all lines are equipped with precision surface helical gearing, single-piece planetary carriers and complete needle bearings.