AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series has a 90° input via helical bevel gear. It features an extremely short, light however rigid housing and full compatibility with standard motor adapters. Highest Precision, Highest Torque and Quiet Procedure are provided by 100% optimized Helical Gearing. High Axial and Radial Loads provided by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Manufacturer in the World
Ever-Power is a worldwide leader in production of planetary gearboxes. Predicated on more than twenty years of accumulated manufacturing and marketing experience, in addition to the highest degree of technical production features, Ever-Power designed and constructed a technically advanced, high swiftness, low backlash servo app planetary gearbox. Our Break through patented technology (over 6 patents), provides the customer with the maximum high precision helical reducer at an acceptable price and is offered with the only tip to toe 5-Yr warranty in the industry today, including the seals and bearings. Our business slogan is TRUTHFUL Accountable CREATIVE. The principal focus in daily procedure is quality. We pride ourselves on our commitment to quality; our duty, is client satisfaction. We are continually improving processes, finding correct and effective solutions to provide customers new solutions for challenging applications, and developing new products.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their exceptional properties, planetary gearboxes are found in all kind of commercial applications. Ever-Power high precision planetary gearboxes ideally cover demanding requirements – details are offered on the technical information pages in our catalog.
Product Features
Higher output torque rating by using spiral bevel equipment design. 30% more than straight bevel gear.
Allows input boosts to 8 situations than with directly bevel gearing.
Improved load sharing through precision tooth design and longer support life.
Ground gears verified with advanced software, ensures smooth, tranquil operation with minimal backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for maximum stiffness.
Maintenance free lifetime lubrication.
Patented sealing design for high acceleration and continuous running.
High efficiency up to 95%. Low noise level down to 61dB.
Most ratios obtainable from 3~200.
With option high quality backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes are equipped with reinforced output bearings, and can withstand high radial and axial loads. They enable a straightforward design without additional bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are top quality gear units with a mixture of innovation and years of experience. Ever-Power planetary gearboxes are designed to use servomotors in machines requiring high precision positioning.
The Ever-Power high precision planetary gearbox series ensures a minimum torsional backlash because of a very high torsional rigidity for the highest precision and dynamics. Furthermore, the reinforced angular contact result bearingsoffer high radial and axial capacities, extremely high level of resistance against tilt, perfect control precision and intensely low-noise running because of an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Result torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input electric motor flanges: For any servomotor brand
Output shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series provides up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Equipment units have the next advantages:
High capacity output bearing offers high radial and axial capacity and an extreme resistance against tilting moment thanks to the over-sized taper roller bearings.
High torsional rigidity because of an huge, robust, planet carrier with stable two-sided support for the planetary gears.
Maximum operating safety
Low running noise due to the optimized equipment tooth profile
High efficiency (98%)
Top quality seals offer long lasting sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 planet wheels assembled on the primary stage, Ever-Power high precision planetary gear units attain an excellent load balancing, leading to high operating safety and very smooth operation. The standard series includes 1, 2, 3 and 4 phases planetary gearboxes with ratios from 3 to 1000. Higher gear reductions could be attained by adding additional stages.
All the torques you will certainly ever need. Consider you skill with it.
Let's speak about torque and precision. From a long time Ever-Power high precision planetary gearboxes are well known brand for high precision gearboxes with high torque values. Even though many manufacturers stop the standard range in about 1000 Nm, we create heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that require high accuracy positioning combined with a higher value of torque transmitting. However if you want more torque, Ever-Power also has heavy-load precision gearboxes series that enable torques up to 16000 Nm (SGH).
The biggest Backlash range. Pay for what you need, forget about.
Frequently customers ask us “I need a robust precision planetary gearbox yet I don't really want to pay a cost for <3 arcmin gearbox, because 10 arcmin is enough for the machine...”. We have the answer. Ever-Power offers the biggest selection of backlash for his or her customers, ca.0' <1' <3' <5' or <10'. Just purchase what you need
Unmatched torsional stiffness. Effective and market-leading machines
There are plenty of planetary gearboxes on the market with compatible output dimensions. Therefore, you count yourself lucky because you can select among many brands, correct? But if you manufacture high precision devices and you are searching for a kick-ass high precision planetary gearbox, after that it is not so easy. Ever-Power Ever-Power planetary gearboxes are created for the highest torsional rigidity. Why? Because torsional backlash usually is the main component of the full total backlash when the electric motor is running at full load. So we did a side by side comparison between a typical model Ever-Power and the very best alternatives. Ever-Power arrived ahead, rather than by chance. Ever-Power supplies the planetary gearbox (with output shaft) with the very best torsional stiffness. Ever-Power gearboxes are more specific and that offer better results even (and specifically) in high-dynamic situations.
Tranny Ratios. World's biggest range
Our customers generate many types of machines. Thus you can expect the biggest selection of transmitting ratios in the globe. Thus, our customer can optimize their machine perfectly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to have got their clients needs in leading line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are created to offer the optimum capacity at the result shaft. So, we have designed the Ever-Power gearboxes with a single-piece huge diameter output shaft - world carrier. We used the biggest high performance taper roller bearings acquiring the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes offer the best accuracy and output convenience of machines with a big number of cycles each and every minute. From a modern packaging machine to a solid NC device machine, Ever-Power may be the perfect solution.
Efficiency
A precision design, ultra limited tolerance machining and great surface finishes, allow the Ever-Power to use at very high efficiency values, 98% for just one stage gearbox and 96% for a two stages gearbox. Efficiency values depend on torsional backlash, velocity, ratio, ambient temperature, etc. The average efficiency level varies based on the number of levels as shown in the technical data sheets for each gearbox model.
Lubrication
All SG high precision gearboxes are given a special synthetic lubricant that provides lifetime lubrication.
Gears, planet carrier and housing
The ring gear, manufactured from steel, is an integral part of the housing, sunlight and planet wheels are made from modern treated steels, and the insight bearing flange is constructed of aluminum. The one piece planet carrier and result shaft is made from ductile iron, resulting a robust style.
Design and mounting positions
Ever-Power high precision planetary gear units will often have an square result flange with holes and will be mounted in practically any position. Nevertheless, on demand, we are able to also supply gearboxes with round result flanges with threaded holes.
Motor connection
The engine installation is very easy thanks to clamping ring technology, that ensures a slip free and non wearing transmission. This reliable insight coupling system is suitable for continuous and intermittent provider with smooth shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise thanks to high gearing quality, optimized gear profile, uncaged needle bearings for the planet gears and high quality synthetic lubricant.
Selection of the best gearbox
Ever-Power offers you 2 tools to help you select the proper gearbox:
Choose the gearbox with this on-line “Gearbox Style Tool”, or
Fill the “contact page for a fresh application”, within our catalog, and send it to us.
Available models
Ever-Power-100
Output torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Result torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Output torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Output torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Result torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Result torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000