What are gears and gearboxes? A gear is certainly a rotating machine part featuring cut teeth or cogs, which is meant to mesh with another toothed part in order to transmit torque. In a layman’s language, gears are one of the most crucial parts of any motors and machine that assist to boost the torque output by providing gear reduction and adjusting the path of rotation. Several gears working collectively in tandem are known as transmitting or gearbox. Geared gadgets are more likely to change the speed, torque, direction of a power supply.
Types Of Gears And How Are They Different From Each Other?
Spur Gears
Spur gears are the most common items used in a series for large gear decrease. One’s teeth of spur gears are directly and are installed in parallel on different shafts.
It’s advantages:-
They offer continuous velocity ratio
They are highly reliable
They are simple and easy with regards to making/ manufacturing
They are mostly used to transmit massive amount power
Helical Gears
Unlike Spur gears, Helical gears and Helical Gearbox both have the capability to conduct a even operation. One’s teeth on a helical gear cut at an position to the face of the gear. So, during the procedure when two of one’s teeth begin to engage, the contact is gradual- starting at one end of the tooth and maintaining contact as the gear rotates into full engagement. With regards to transmissions, helical is the most commonly utilized gears and it also generates huge amounts of thrust.
It’s Advantages:-
The angled teeth engage more gradually than do spur gear teeth so that they can run more smoothly.
Helical gears, along with helical gearboxes, are highly long lasting and well suited for high load applications.
It has the capacity to transmit motion and power between either parallel or correct angle shafts.
Bevel Gear
Bevel gears are 
mostly used to change the direction of shaft’s rotation. They have teeth in straight, spiral, hypoid shapes. Every one of a kind, for example, straight teeth have similar characteristics to spur gears while spiral operates exactly like helical gears as they produce less vibration.
It’s Advantages:-
Bevel are such sort of gears that means it is possible to change the operating angle.
All of the teeth on each wheel allows mechanical advantage to be changed.
Worm gears
Most of the Industrial Gearbox Ever-Power prefer providing Worm Gears to their valuable clients as it is utilized for large gear reductions. The setup is designed in such a way that setup can change the gear, but the equipment cannot change the worm. The position of the worm can be shallow and for that reason, the gear can be used in conveyor systems for brake or emergency stop.
Its Advantages
Worm Gears operate more silently and smoothly
They are self-locking
They occupy less amount of space
They have good meshing performance and therefore, can be used to lessen speed and increase torque.
Why Helical Gears?
Helical gears are cylindrical gears whose teeth aren’t parallel to the axis of rotation. The teeth are angled and appear as a segment of a helix that makes it transmit power between parallel or correct angle axes. The main difference between a helical gearbox and others can be that the teeth type a helix and has the potential to perform more quietly. Another advantage of using these gears are that they can have more capacity to transmit load between two parallel shafts when compared with the comparable module and equivalent width of spur gears. And of course, you will see less deterioration as the load will be distributed between a number of teeth.
Its Application
The majority of the reputable Industrial Gearbox Suppliers recommend helical gears to work under heavy load performance and of course when we need silent operation such as for example automotive applications.
Fertilizer industries, printing industries, and earth-moving industries
Steel, rolling mills, power and slot industries
Textile industries, plastic-type material industries, food industries, conveyors, elevators, blowers, compressors, oil industries & cutters.
Addition to the over applications, there are plenty of others. The overall program of helical gears and helical gearboxes are widespread. Keep an eye on the space to learn more.
EP series helical gearbox can be used in the medium and heavy-duty commercial applications of the energy transmission market.
Apart from standard range, Helical Equipment Boxes are also tailor made to match individual requirement or as per specifications provided. Please feel absolve to discuss your requirement and we will be very happy to make suitable suggestions.
Product Specification
Helical Gearbox Device Sizes : 80, 90, 100, 112, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450, 500, 560, 630
Transmission Ratio : 1.2 – 637
Insight Power : 0.61 KW to 5,000 kW
Torque : Up to 117,000 Nm
Gear Ratios : Up to 130:1
Helical Gearbox Standard Applications
For applications > 50KW Agitators, Conveyors, Crushers, Cranes, Bigger Ball Mills, Mixers, Aerators, Fin Cooler Drives, Kneaders, Thickeners Case hardened and Profile surface Metal Gears with inclined tooth to transmit the torque between parallel / Correct Angle shafts with minimal noise.