helical gear reducer

Helical geared motors will be the most standard and cost-effective solution for most drive applications. Helical equipment systems are coaxial, where in fact the gear unit output shaft is based on the motor shaft. A good shaft is always used as result shaft. Additional components – e.g. gear tires or chain tires – to transfer the drive to the driven load are therefore required. Solutions making use of helical geared motors can handle an extremely variable speed range.
SIMOGEAR helical geared motors are available for the energy range up to 20 HP (15 kW) and rated gear device torques up to 5,900 ft-lb (8,000 Nm).
Ever-Power Helical Gear Motor Features
Ever-Power Helical Gear Engine 2-Stage
Integrates with Siemens drives and automation
Energy efficient (Mechanical efficiencies up to 96%)
NEMA Ever-Power motors
2 or 3-stage construction
Foot, flange mounting
Solid shaft, hollow shaft, and Ever-Power keyless tapered shaft locking system
Technical Information
Helical Gear Motor – 2-Stage
Helical Gear Motor – 3-Stage
Sizes
13
13
Output Torque
74 – 14,000 ft-lb (100 – 19,000 Nm)
74 – 14,000 ft-lb (100 – 19,000 Nm)
Ratio
3.4 – 57
36 – 328
Motor Power
1/3 – 75 HP (0.25 – 55 kW)
1/3 – 75 HP (0.25 – 55 kW)
Helical Geared Motors for an array of applications
Motors with a helical equipment unit from Ever-Power possess a higher power density and a sizable number of choices. The apparatus units are stated in three series and many sizes for a wide variety of applications.
Ever-Power Helical Gear Products impress with excellent features:
Powerful
Our helical gear products give a maximum torque of 26,000 Nm (because an Industrial gear unit up to 250.000 Nm).
Efficient
High efficiency escalates the productivity of the application.
Hygienic
Ever-Power Helical Gear Units have wash-down capability because of their smooth surfaces.
Robust
If required, we are able to treat Ever-Power Helical Geared Motors with nsd tupH Corrosion Protection, which also withstands intense cleaning agents.
Always the right option: Our Helical Geared Motors
No two applications will be the same. Because of this, Ever-Power items three different drive solutions with helical equipment units. All variants can be found as flange or foot/flange mounted versions.
The all-rounder
Regular Helical Geared Motors have an array of uses and offer proven quality. This type of geared motor is obtainable from Ever-Power in six sizes, in several stage versions with torque ranges from 50 to 700 Nm. We produce the apparatus wheels for helical gear units from extremely wear-resistant, case-hardened steels.
Compact power packs
Our UNICASE Helical Geared Motors have a concise design, with an exceptionally robust grey cast iron casing. They include especially efficient motors in order to operate as efficiently as possible, even at the maximum torque of 26,000 Nm.
Find out more about the powerful UNICASE Helical Geared Motors!
Find out more
Easy maintenance: Wash-down able helical geared motors
With the Ever-Power series we positioned a high priority on a smooth, easy to clean surface. This characteristic is especially very important to users in hygienically essential sectors such as the food or pharmaceutical industries.
Depending on the size of the gear unit, we create Ever-Power Helical Gear Products with a die cast aluminium or grey cast iron casing. In this way you obtain optimum performance with every variant.
The aluminium housing of the Ever-Power series provides natural corrosion protection. However we can provide additional security if necessary with the innovative nsd tupH surface treatment. As opposed to regular paint it cannot flake off – an excellent advantage in harsh environments. Read here how Ever-Power Helical Geared Motors optimise creation at the chocolate manufacturer Zotter in Austria.
Ever-Power style for foot and flange installation. Gear housing machined on all sides for universal application.
Optimized gearing geometry here and in every the other models results in exceptional running smoothness. For particular environmental conditions the gear unit can be fitted with two shaft seals.
Technical Data
Number of sizes:18
Power Range:0,12 – 55kW
Output torque range:23 – 14,000Nm
Ratio:0.8 – 13,500
Output option:output shaft
Assembly/mounting:uniblock, flange, foot
Version
Solid shaft design
Footed, flanged or foot/flange mounting designs available
Inline gear units
Characteristics
Compact, space saving design
Torsionally rigid, high strength cast iron housing
High axial and radial load bearing capacity
Quiet Operation
Application Specific Solutions
Our most selling & most economical unit, the EP equipment motor, sets new standards for reliability and economic climate and includes unparalleled regular features. An inverter friendly design offers easy integration now and a really future proof solution. ” or metric dimensioned output shafts are standard providing for easy integration into all your applications. The EP equipment motor offers total flexibility in mounting options includes foot, base, encounter, and flange solutions. The motor terminal box could be mounted in substitute positions rotated in 90° steps around the engine frame offering for unparalleled integration opportunities.
EP gear motors comply with UNITED STATES and International specifications, including NEMA, IEC, CSA, & CE, the EP series permits worldwide acceptance, a true total alternative for our global customers.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is dirt tight and hose evidence, and can be utilized outside or in wet and dusty environments without the utilization of additional enclosures. Full rated output is available at the output shaft of the unit.
Product Features
Torque 20 … 18.500 Nm
Output Speeds 0,3 … 450 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change first after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Additional features:
Connecting with Connect connectors.
With included inverter up to 7,5kW.
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Helical geared motors online store
On this web page of our geared motors online store, you will find a sizable collection of gearbox units. This includes worm gearboxes, spur gearboxes, bevel gearboxes, flat gearboxes and planetary gearboxes in a variety of designs and speeds expressed in revolutions per minute (rpm, rev/min, min1). They can be purchased in common sizes, installation positions, degrees of protection and designs. Available motor powers range between 0.12 kW through 0.18 kW, 0.25 kW, 0.55 kW, 0.75 kW, 1.1 kW, 1.5 kW, 2.2 kW, 3 kW, 4 kW, 5.5 kW, 7.5 kW, 11 kW, 15 kW, 18.5 kW, 22 kW, 30 kW, 45 kW, 55 kW, 75 kW, to 90 kW, or can be quoted on request.
Geared motors of particular design
Spur gear drives can be found in various speeds, i.e. from less than 1 up to 1000 revolutions per minute (rpm, rev/min, 1/min). Spur gear motors are frequently also made to match customer’s individual requirements. With decades of experience and our own last assembly, we certainly are a perfect partner for businesses that need external knowledge in a large spectral range of issues – whether it’s a geared electric motor with brake motor, a special shaft, particular supply voltage, a spur equipment electric motor or explosion protected style. Our focus is on premium quality, a reliable team and a cost that conforms to the market.
In 6 single-stage and fourteen two-stage and three-stage sizes, the helical gearmotors by Ever-Power ensure an maximum ratio between power and space requirements.
Your advantages
High torque density
Long service life
R37 … R167 Reduced backlash option
RM series, specially designed for agitating applications
The proven modular idea and our strict quality requirements allow Ever-Power to supply a diverse selection of torques and decrease ratios with incomparably finely tuned gradings. With this exceptional diversity, Ever-Power units new standards in the field of drive engineering.
Available versions
Single-stage or multi-stage
Foot-mounted or flange-mounted
Foot-mounted and flange-mounted
Flange-mounted with extended bearing hub
RX series (single-stage)
For high output speeds, the exclusively single-stage gear models RX57 to RX107 offer small solutions for one’s body design.
R series (two-stage and three-stage)
Our complete selection of helical gearmotors supplies the optimum size and power solution for every drive task. And for applications where weight can be an concern, our multi-stage gear devices provide something special: Because of their die-cast aluminum style, the models R07, R17 and R27 are three especially effective lightweights – ideal as satellite drives and for make use of in light machine constructions. Reduced backlash helical gear units are also designed for particularly precise requirements.
RM series
RM gearmotors with extended output bearing hub are a special kind of helical gearmotor. These were designed especially for agitating applications and invite for high overhung and axial loads and bending moments. The rest of the data corresponds to that of standard helical gearmotors.