Custom pulley

Custom Pulleys
Ever-power has the expertise and specialized features to manufactures pulleys that are made for the most intricate applications. Our state-of-the-art technology can accommodate any kind of machining which includes counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it’s technically feasible, we will be able to produce it no matter what size, material or fine detail required. Furthermore to assist with your projects Ever-power can produce a prototype as well as any production quantity.
Contact Application Engineering to go over your customized pulley requirements and design challenges. You may also design your own pulley model using our custom made 3D Model Configurator . Download your model or post it for a free quote.
Custom Pulleys in Aluminum and other Finishes
Aluminum is the standard metal for all share pulleys & most custom pulleys. Nevertheless, there are a variety of other materials and completed such as metal or hard anodized aluminium that your application may require. Ever-power uses CNC technology and a highly skilled manufacturing team to make your custom pulleys with the quickest turnaround amount of time in the industry. Look at our Materials and Finishes
We offer pulleys in numerous diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys can be manufactured with many various kinds of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys created from cast iron. We are able to also manufacture pulleys utilizing a variety of other materials such as steel, bronze, plastic, light weight aluminum, and brass.
We provide assistance during the style phase of client orders, to help our customers obtain the most affordable and efficient pulley or sheave design.
We utilize the latest inspection gear that helps us to keep up quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Optimum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the world of manufacturing non-standard parts often mean “custom” parts. Custom parts mean a whole host of factors that a lot of manufacturers can’t afford; things such as unique tooling, manufacturing, and procedures. These special extras had a need to create customized parts mean a protracted lead time and, ultimately, increased prices.
For a lot of companies, creating custom parts is handled in specifically this way. At Torque Transmissions, however, we’ve a different method of handling customized parts that makes better feeling for our business and for our customers businesses.
At Torque Transmission we make use of a PULL production process. Pull-through production is seen as a smaller sized batches, quick responses to client demands, and smooth item flow. This kind of production is an example of lean production and is the reason why we are able to make orders to consumer specifications.
What characterizes the type of lean manufacturing Torque Transmission utilizes?
Simply no inventory: we make what is ordered
Same production process as is standard
Standardized tooling: we use our standard mold foundation system to make exclusive mold tooling, which results in an exceedingly quick set up
Customer’s deadline places the purchase in the production schedule
Once an purchase is started it moves through the manufacturing procedure with no delays or queues
Pull-through production of the kind facilitates product customization since the products are made when they are ordered. This enables us to offer products which will meet a customer’s needs, instead of offering standard products that may not meet the needs of a customer or get the job done 100%.