bevel planetary gearbox

bevel planetary gearboxes
Ever-Power planetary gearboxes are compact battery power for coaxial applications where higher torques are required in limited spaces. Users benefit from compact top-class drive technology with especially high power densities and unquestionably smooth running even at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input velocity: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with also higher ratios. Input aspect planetary stage in four sizes, ideal for any electric motor desired. Outdoors spiral bevel stage for effective options such as for example hollow shaft, shrink disk, straight sided splined bore and inner involute spline. Gearbox sizes could be mixed and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. swiftness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm depending on the gearbox size
Electric motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Lots of differents gear plans available
Bevel gearboxes could be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby various other angles are also fundamentally possible. The direction of rotation of the drive shaft and the result shaft could possibly be the same or opposing, based on the installation scenario of the bevel gears.
The simplest type of bevel gearbox has a bevel gear stage with straight or helical teeth. This kind of gearing is cheaper to manufacture. However, since only small profile coverage could be understood with gearwheels with straight or helical the teeth, this bevel gearbox operates quietly and has much less transmittable torque than other bevel gear the teeth. When bevel gearboxes are used in combination with planetary gearboxes, the bevel gear stage is usually recognized with a ratio of 1 1:1 to be able to increase the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth can be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high degree of total insurance coverage, but are already more expensive to produce than bevel gears with straight or helical teeth because of their design.
The benefit of spiral bevel gears is that both quietness and the transmittable torque could be increased. High speeds are also possible with this type of gear teeth. Bevel gearing generates high axial and radial loads during operation, which can only be absorbed at one aspect due to the intersecting axes. Particularly if it is utilized as a quickly rotating drive stage in multi-stage gearboxes, special interest must be paid to the service life of the bearing. Also, unlike worm gearboxes, self-locking can’t be recognized in bevel gearboxes. When a right position gearbox is needed, bevel gearboxes can be used as a low-cost option to hypoid gearboxes
The advantages of bevel gearboxes:
Use when installation space is limited
Compact design
Can be combined with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower efficiency level than planetary gearbox
Noisier
Lower torques in single-stage transmitting ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Gear Box with optimum style feature and most advanced technology of improving the geometrical precision of the gear teeth profile with the group of experienced specialists. We are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Rate : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Motor / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an interior toothed Ring Equipment to which are established 3 World mounted on earth carrier engaging also with the Sun Equipment (Pinion) and reduced Result quickness is taken through Planet Carrier and Ring Equipment is remain stationary. Result shaft preserving the same direction of rotation as Insight.
Ever-Power Bevel Planetary Equipment Boxes trusted in Material Managing Equipments, Mechanical Industry, Sugar Industry, Cement Industry, Chemical Industry, Food Industry, Building Industry, Agricultural Market, Power Industry, Mobile Cranes and Over head Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Glucose Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Input, Solid Output, Hollow Input, Hollow Output, Solid Result Splined Shaft, Solid Input Splined Shaft, Hollow Result Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are manufactured from excellent quality raw material such as Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in proportions, having high Shock Load Capacity, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Input and Output Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is developed and designed to specifically meet up with the multiple requirements of our customers. The combination of floor gears and precision gear components ensures performance performance and high uptime. Today’s range of bevel planetary gearboxes includes four sizes, each as one, dual or triple stage style. This allows overall transmitting ratios from i = 3:1 to i actually = 512:1 to be noticed. Each gearbox variant can be available as precision style with reduced backlash.
Innovative solutions for every applications and several options – often special customized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and surface ring gears
Case – hardenend and floor planet gears and sun
pinions guarantee high transmitting quality and long
lifetime
Low Backlash
Easiest mounting of electric motor through flexible flange
system
High flexibility with proven hollow drive shaft system
Integrated axial length compensation to pay
for thermal growth of the motor shaft
High efficiency and simple running right through high tooth
flank quality, world gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the utilization of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Particular seals (labyrinth seals or dual seals with separate grease-filled chamber) that protect against lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft designed for shrink disk, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as for example torque hands, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers include a mixture of planetary and bevel helical gears that takes advantage of the strengths of each technology: small size, reliability and easy maintenance. The BPH group of right angle gearboxes combines one gradual helical stage with a pair of Gleason bevel gears and a number of planetary stages. The design of the compact gear units is based upon exact analyses using FEM methods, which means efficiency, duration and silence. These lighter, smaller sized equipment reducers surpass traditional solutions, ensuring shorter production times and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmission Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technologies | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear device, adapter, coupling, and motor.
A planetary gearmotor is more compact (shorter), as intermediate elements such as for example adapter flanges and couplings aren’t necessary.
A large number of variants ensures optimum adaptation to the application form.
Finely graded equipment ratios due to the high variance of the Ever-Power gearmotor at the input end.
Short delivery occasions for regular variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive selection of additional elements available from the entire Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as program and solution provider exactly who items complete drive systems in one source.
Ever-Power is China s leading producer of Planetary Gearboxes for industry applications in material managing, sugar, marine, defense, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes possess modular style, great quality, high energy efficiency, low noise, long provider lifestyle, high radial loading capability, and all at cost effective prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft installed.
All Ever-Power planetary gear units are offered in high capacity ranges with Bevel Planetary Gearbox verified Ever-Power quality. Ready available sizes guarantee not only a large torque spectrum but also something range that delivers you with multiple options. Make the the majority of the flexibility Ever-Power provides, leverage the benefits of Ever-Power planetary gear units. Right here, you will find off-the-shelf, highly sophisticated drive and gear unit solutions. Our standard product range already includes solutions for a huge number of particular requirements that require to be taken into consideration in a great variety of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Product packaging, Textile, Chemical, Sugar, Material Handling Tools, Mining, and Steel industries.